Detergent Powder Plant
Detergents are also known as Synthetic Detergents. They are different from oil-based soap though both soaps and detergents are surfactants. Their important application is cleaning. Because of a number of advantages Detergents are popular than soaps and its demand is always there if the product possesses both quality and price effectiveness. There are a number of varieties of detergents varying in percentages of active matter present in them and also different colours.
There are two methods for the manufacture of Detergent powder, viz. Spray dried detergent powder and just mixing of Detergent Powder, raw materials etc. Spray drying involves a lot of investment and hence the other simple mixing method is adopted by a number of small units. In this project, simple mixing method is followed.
Acid slurry is first neutralized with soda ash and mixture is kept running 5 minutes for completion of reaction. Other ingredients such as STPP, TSP, and salt, CMC, Colours, and Perfume etc. are then blended to the neutralized acid slurry with continuous mixing. The mixture is then dried, sieved and packed in suitable packings.
The operation depends on client’s customize requirement i.e. Manual handling, Semi-automatic and fully automatic.
Handling of solid & liquid raw material ingredients can be opted through manual shifting or with various kind of conveyors as may be designed according to customer’s space availability. Our team after understanding customer’s requirement and infrastructure work on designing appropriate process design with maximum output and minimum manpower or energy.
We provide the plant capacity ranging from 100 Kg./ Hr. to 5000 Kg. per hour.
The main process equipments used are:Powder Mixer / Ribbon Blender
Powder Mixer / Ribbon Blender
Cage Mill / Channa
Cage Mill / Channa
Vibro Sieve
Vibro Sieve
Belt Conveyor
Belt Conveyor
Belt conveyors are used to transfer the material from one place to the other as per the process area requirement. An endless loop of carrying material, the belt rotates about the chains sprockets.
Silo
Silo